TitleProduct

Steel Pipe Packing Machine

  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Tianjin

  • Validity to:

    Long-term effective

  • Last update:

    2018-10-08 09:50

  • Browse the number:

    452

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Company Profile

Tianjin Starise Science and Technology Development Company Limited

By certification [File Integrity]

Contact:wanrunda(Mr.)  

Email:

Telephone:

Phone:

Area:Tianjin

Address:Tianjin

Website:http://www.starisemachine.com/ http://www.auto-charge.net/com/wanrunda/

PRODUCT DETAILS

Steel pipe packing machine


Overview

The steel pipe packing equipment is designed according to different working evironment, so that the safety and efficiency of labor also the apperance of pipe package will be improved.

This machine bundls the round and square pipe automatically. Based on developed technology and advanced device, the quality and very consumption index indicate our equipment reach the advanced level. As it adopts double servo motors control system, the precision of our equipment is much better than others. Compared with the quality and price, our equipment is quite competitive.

Compare with fork type packing machine, this one use electromagnet stick to pipe layers to form bundles, some people believe it is more gently when the electromagnet contact pipes.


Ⅰ、Main parameter and specification:

1、Machine parameter

Itom

Specification

Parameter

Remark


Pipe OD range

32-76



Pipe length

5m-8m



Running speed

120m/min



Weight of equipment

11.5T



Installed power

50kw



2、Purchased standard parts

Name

Set

Manufacturer

Remark

Servo motor for   electromagnet walking(2.9Kw)

1

Yaskawa

planetary gear motor included

Servo motor for   electromagnet lifting(5.5Kw)

1

Yaskawa

Planetary gear motor included

Gear motor for bundling roll walking (3.0Kw)

1

Guomao


Gear motor for pipe bundle walking(1.5Kw)

6

Guomao


Gear motor for lifting chain walking(2.2Kw)

2

Guomao


Cylinder for Electromagnet releasing pipe

4

AirTAC


Cylinder for facing pipe

1

AirTAC


Cylinder for forming bundle shape

2

AirTAC


Deep groove ball bearing

4

Hawa


insert bearing with square housing

2

Hawa


Tapered Roller Bearings

4

Hawa


Spherical roller bearing

4

Hawa


Electro Permanent Magnet-EPM

2

Hawa


3、Equipment working flow:

Pipe counter: According to the programm, steel pipes are fed one by one into grouping chain. When the pipe number achieve to the setting number, the counter stop feeding new pipes onto chain and facing device face pipe ends to make sure the pipes are in order.

Electromagnet is driven by servo motor and walk on the top of objective pipes——→Electromagnet fall on the programmed position, the pipes are pushed together one layer, electromagnet attract pipe layer——→The electromagnet was lifted up and release the pipe layer in the pipe bundle basket——→When pipes layers reach the programmed number, the formed bundle was sent to next station for strapping(bundle forming rolls and bundling rolls work at the same time to complete the job)

4、Pipe counter

Pipe counter device is made from welded section steel. Rotating fingers which is driven by hydraulic motor rotate an angle, then one pipe was pushed forward, and the counter take one counting.

Parts name

Size and type

Material

Remark

Square pipe

200X100

Q345


Channels

16#

Q345


Hydraulic motor

BM3-160



Insert bearing g with housing

UCP314



Insert bearing with square housing

UCFU316



Chain wheel

24A


Anti-scartch

Steel plate


Q5


Steel round bar


45#


Stepping motor

2.2Kw



Sensor

Near


Yifumen

Anti-slipping block




5、Facing device

Pipe ends facing device: when the pipe number reach programm number, this device will push the pipes to make sure the pipe ends are in order. The frame is made from welded steel. The push board is driven by cylinder, with the help of liner bearing and guide pillar to complete the job.

Name

Size and type

Material

Remark

Square pipe

100X100

Q235


Cylinder

QGS125X400B-MP4



Guide pillar


Bearing steel


Liner bearing




Steel plate


Q235


Steel round bar


45#


6、Electromagnet lifting device

This device is made from steel, welded together. Electromagnet is driven by servo motor for walking and lifting. When the pipes number reach the programm number, the electromagnet will go to the top of pipes and attract pipes to the right position and release them. The number of pipe on each layer is controled by programm.

Name

Size and type

Material

Remark

Electromagnet

HEPMSP-6526S



Servo motor

2.9KW

Yaskawa


Servo motor

7.5KW

Yaskawa


Cylinder




Square pipe

200X200

Q345


Steel plate


Q345


Steel round bar


45#


Rack and pinion

M5

45#


linear slider

55



7、Bundling device:

This device consists of driving roll, idle roll and pipe stopper board. According to the programm of different bundle, the number of pipe each lay are not all the same, the counter device make sure the number of pipe each layer and electromagnet attract one layer each time to the bundle forming basket to  form a bundle.

Name

Size and type

Material

Remark

Square pipe

200X100

Q235


Steel plate


Q235


Steel round bar


45#


Gear motor

3.0KW



Chain wheel

16B



Cylinder

QGS80X110B-MP2



Insert bearing with housing

UCP211



Spherical roller bearing

22207



8、Bundle transmission roll-rail device

This device is made from welded steel. It consist of driving roll, idle roll and open arm. When the bundles are formed, it was sent breadthwise to programmed position.

Name

Size and type

Material

Remark

Square pipe

200X100

Q235


Steel plate


Q235


Steel round bar


45#


Gear motor

1.5KW



Lifting cylinder

SI-160B50-S-H-G



9、Lifting chain device

After the strap is welded to tight the bundle, the pipe package will be lift up and sent to programmed position.

Name

Size and  type

Material

remark

Square pipe

200X100

Q235


Steel plate


Q235


Steel round bar


45#


Planetary gear motor

2.2KW



Lifting cylincer




Chain wheel

24A


Anti-scratch


Ⅲ.Electrical technical parameters and specification

1、Overview of electrical

This system adopts HIM and PLC which bring high efficient and less labor consumption. Siemens S7-1500 PLC with position control can provide high precision.

2、Electrical control system

Name

Set

Manufacturer

Remark

Servo motor

4

Yaskawa


Servo controller

4

Yaskawa

7 series

PLC

1

Siemens


Low voltage circuit breaker

1

Delixi


Relay

1

Schneider


Low pressure contactor

1

Delixi


Variable-frequency Drive

6

Weichuang


3Electro Permanent Magnet-EPM

Pipes attracted on the EPM

Parameter for single EPM(Electro Permanent Magnet)

a.Type:HEPMSP-5526S;b.Working voltage:DC160V;

c.Working current:36A;d.Rated suction:450kg(9 pipes with diameter 76mm and wallthickness 4mm);

e.Max distance for attraction:2.0mm;f.Strength for escaping from attraction:50kg(Weight of single pipe with sizeφ60X5mm);

g.Weight:Around 105kg;

3.Controller

a.Type:HEPC21-100A;b.Input Voltage:2AC380V;c.Output voltage:DC160V;

d.Max working current:100A;e.Magnet charging or discharging time:Around one second;f.Size:230X150X75mm;

g.Weight:Around 3.5kg

Remark: One controller remote two EPM

The operating board of controller

If you are interested in our machine, please contact us, amanda@machine-steel.com


http://www.starisemachine.com/